Background:

Conversion of the plant’s unneeded recovery boiler as a bubbling fluidized-bed (BFB) power boiler provides an economic and environmentally sound solution to:

• Burn paper mill sludge, wood waste and tires to displace other more expensive fossil fuels
• Enable existing boiler assets to be fully utilized, such as the upper furnace, superheater, boiler bank and precipitator
• Reduce landfill costs by utilizing mill sludge as a fuel source

Solution: Reduce Capital Costs of a New Power Boiler Island

Babcock & Wilcox (B&W) has extensive experience with boiler conversions and modifications, including extensive refurbishments of older recovery boilers to BFB conversion while reusing existing buildings and ancillary equipment.

B&W’s renewable solution – an open-bottom, BFB unit – addresses the project’s special concerns and is helping the customer achieve its goals of increased steam flow, fuel conversions and reduced
emissions. 

Unique Project Features and Challenges:

• Utilizing bottom supported BFB hoppers reduced boiler weight to top steel through use of B&W’s innovative bed seal design
• Auxiliary equipment and construction activities required insightful planning and procedures to accommodate demolition, installation of new equipment and start-up

Successful Outcomes:

B&W’s expert design was successful at converting the customer’s boiler to a BFB with an increased steam flow of more than 65 % and meeting emissions requirements while utilizing waste and opportunity fuels available at lower costs than traditional fossil fuels at the plant.