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Finding the Root Cause of Boiler Tube Failures

Identifying and correcting the root cause of tube failures is essential to help lessen the chance of future problems. A comprehensive assessment is the most effective method of determining the root cause of a failure. A tube failure is usually a symptom of other problems.

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Part II - General bid evaluation

A thorough review must consider whether the supplier has offered the intended scope, and any exceptions to the specification must be evaluated. Bid evaluation generally includes a review of scope, operating ease, maintenance and operating costs, service, design features and hardware, construction features, schedule, project management and project team expertise, experience, commercial terms, and price.

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Ash Handling Terminology and Primer

Bottom ash is most commonly conveyed in a hydraulic system in which the ash is entrained in a high flow, circulating water system and delivered to either an ash pond or to a remote dewatering device. Alternatively, mechanical drag systems have been used to convey bottom ash to the dewatering storage bin because they use less water and usually have a lower initial cost.

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Sootblower and Boiler Cleaning Terminology, Principles and Applications

Deposits are removed from the corrugated heating surface by means similar to SCR catalyst cleaning applications such as straight-line sootblower. Swing arm sootblowers and dual media cleaning devices can also be used. Cleaning media must be aimed directly at the gas inlet face of the heating surface with relatively low velocities.

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Boiler Operations That Affect Efficiency (Part 2)

Adjustments can typically vary the turbulence and flow rates in burners. Increased turbulence increases the air-fuel mixing. It also increases the combustion intensity, provides faster heat release, reduces unburned carbon (UBC) in the ash, permits operation with less excess air, and increases boiler efficiency.

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