Projects & Cases

Projects / Success Stories

QUICK NAVIGATION – KNOWLEDGE LIBRARY

Established in 1867, Babcock & Wilcox (B&W) is a global leader in advanced energy and environmental technologies and services.


Explore some of our success stories by using the quick search navigation to the right.

Power Generation

     

Titanium Intelligent Sootblowing Case Study
Longview Power – Maidsville, West Virginia

Titanium™ intelligent sootblowing improves performance at 700 MW plant

Valent

Valent BioSciences – Osage, Iowa, USA

Installation of lower drum heating coils reduces fuel, costs and emissions at industrial manufacturing plant.

John E. Amos Power Plant
AEP Amos Plant – West Virginia, USA

Refurbishment of plant’s ignitors reduces light-off time by nearly 95 percent

IRPC Plant

IRPC Petrochemical Complex, Rayong, Thailand

CFB Boiler Upgrades Restore Capacity, Improve Reliability, and Reduce Emissions

B&W John W. Turk, Jr. Unit 1Project

AEP’s John W. Turk Station – Arkansas, USA

Engineering and construction of ultra-supercritical coal-fired boiler with air quality control system earn Plant of the Year recognition

B&W Millmerran Power Station Units 1 and 2 Project

Millmerran Power Station – Queensland, Australia

Two pulverized coal-fired supercritical boiler and related equipment help meet Australia’s growing energy demand

B&W Newmont Mining TS Power Plant Project

Newmont Mining – Nevada, USA

Coal-fired boiler and air quality control system provides reliable, low-emissions electricity to operations throughout northern Nevada

B&W Alunorte CFB Steam Generator Project

Alumina do Norte (Alunorte) – Para, Brazil

IR-CFB helps generate steam for refinery that produces and distributes alumina

B&W Dry Fork Station Project
Dry Fork Station – Wyoming, USA

Radiant drum boiler and environmental equipment, featuring AireJet® burners and dry bottom ash system supplied to burn low-sulfur PRB coal

Babcock & Wilcox - Prairie State Generating Company Project

Prairie State – Illinois, USA

Supercritical, spiral wound coal-fired boilers, SCRs, burners, pulverizers and intelligent sootblowing system used to cleanly and reliably generate electricity across 9 states

B&W Tanjung Jati B Units 1 and 2 Project

Tanjung Jati B – Indonesia

Consortium supplies complete boiler island for two coal-fired units, from ship unloaders to the stack

B&W Hawthorn Unit 5 Project

Hawthorn Station – Missouri, USA

Design, supply, erection and commissioning of a complete replacement boiler on an accelerated 22-month schedule

Babcock & Wilcox - Great River Energy Spiritwood Project
Great River Energy Spiritwood – North Dakota, USA

Internal-recirculation CFB boiler, auxiliary and environmental equipment help combined heat and power plant supply process steam to adjacent malt plant

B&W Weston Unit 4 Project
Weston Station – Wisconsin, USA

Design and construction of pulverized coal-fired supercritical boiler with spiral furnace tube technology for flexible and reliable operation

B&W AG Processing CFB Boiler Project

AG Processing – Nebraska, USA

IR-CFB boiler supplies steam for soy bean processing while reducing emissions

Waste-to-Energy

           

B&W Shenzhen East Waste-to-Energy Power Plant Project

Shenzhen East – Shenzhen, China

One of world’s newest, largest waste treatment facilities uses DynaGrate® technology for clean, sustainable energy

B&W Amager Bakke / Copenhill Project

Amager Bakke – Copenhagen, Denmark

State-of-the-art WtE plant uses DynaGrate® combustion grate, boiler, ash handling, and particle and NOx-reduction system to treat around 400,000 tonnes of waste annually

B&W Skærbækværket / Skaerbaek Power Plant Project

Skærbækværket / Skaerbaek - Denmark

B&W Vølund supplied two identical 154 MW wood chip- fueled boilers, built on the harbor area in front of block 2 of the Skaerbaek plant.

B&W Dunbar East Lothian, Scotland Project

Dunbar – East Lothian, Scotland

Fuel-flexible WtE plant processes residual household, commercial and industrial waste to generate 30 MW of green electricity

B&W Nordforbrænding: Hørsholm, Denmark Project

Nordforbrænding – Hørsholm, Denmark

New combined heat- and power-producing WtE line designed for burning 10 tonnes of waste per hour increases energy efficiency from 70% to 99%

B&W Likeng II: Guangzhou, China Project

Likeng ll – Guangzhou, China

Three-line WtE plant one of the largest in China, specifically designed for Chinese waste

B&W Palm Beach Renewable Energy Facility No. 2 Project

Palm Beach County Renewable Energy Facility No. 2 – Florida, USA

Ranking as the cleanest, most efficient plant of its kind in the world, this engineered, designed, procured and constructed WtE facility reduces landfill volume by 90%

B&W West Palm Beach / Florida, USA Project

Palm Beach Renewable Energy Facility No. 1 – Florida, USA

The largest refuse-derived fuel (RDF) WtE facility of its kind at commissioning reduces waste, generates electricity and recovers metals

B&W Peterborough / Cambridgeshire, England Project

Peterborough – Cambridgeshire, England 

EPC/turnkey project for 85,000-tonne energy recovery facility that processes residual household, commercial and industrial waste

B&W County Meath, Ireland Project

County Meath – Ireland

Boiler, combustion grate, combustion control and SNCR systems at Ireland’s first WtE plant deliver electricity to city’s grid

B&W Filbornaverket / Helsingborg, Sweden Project

Filbornaverket – Helsingborg, Sweden

WtE plant produces steam, district heating and electricity with an overall 100% thermal efficiency rate 

B&W Forus Energigjenvinning 2 AS / Stavanger, Norway Project

Forus Energigjenvinning – Stavanger, Norway

Recovered energy from this WtE facility is used for district heating by three cities

B&W Sundsvall / Korstaverket, Sweden Project

Sundsvall Energy – Korstaverket, Sweden

WtE plant featuring DynaGrate water-cooled combustion grate produces approximately 120,000 MW electricity and 300,000 MW district heating

B&W TAS I/S, line 5 / Kolding, Denmark Project

TAS - Kolding, Denmark

Waste-fired boiler for CHP plant designed for high and/or fluctuating heating values

B&W Reno Nord / Aalborg, Denmark Project

Reno Nord - Aalborg, Denmark

Replacement furnace/boiler line and auxiliary equipment powers WtE plant

Högdalen – Stockholm, Sweden

Large-capacity fuel-flexible WtE line designed for confined space

B&W L90 Esbjerg, Denmark Project

L90 - Esbjerg, Denmark

WtE plant burning domestic and industrial waste serves 600,000 residents throughout 25 municipalities

B&W REFA Combined Heat and Power Plant Project

REFA Kraftvarmeværk – Nykøbing Falster, Denmark

Waste collection and treatment of waste from households and industries on two Danish islands

B&W Steam Boiler Plant Based on Industrial Waste Project

Örebro Kartongbruk AB – Orebro, Sweden

Boiler turns industrial waste from cardboard factory into steam for drying process and heating

B&W Multifuel-fired Combined Heat and Power Plant Project

Måbjergværket – Måbjerg, Denmark

Two WtE boilers and one biomass boiler supplied to Danish combined heat and power plant

Environmental Systems

     

Babcock & Wilcox - Lansing Generating Station Project

Lansing Generating Station - Iowa, USA 

Circulating dry scrubber (CDS) designed, installed and integrated with fabric filter achieves SO2 removal efficiency up to 98%

B&W Keephills Unit 3: Spray Dryer Absorber

TransAlta Keephills Generating Station – Alberta, Canada

Spray dryer absorber, pulse jet fabric filter and mercury control systems result in high SO2 removal efficiency and low operation and maintenance costs

B&W W.H. Sammis Plant Environmental Retrofits

First Energy W.H. Sammis Plant – Ohio, USA

EPC of SCR and wet FGD systems earn plant “Construction Project of the Year” honor

B&W - San Juan Generating Station Project
San Juan Generating Station – New Mexico, USA

EPC of comprehensive air quality control system results in major reduction of NOx formation and particulate, SO2 and mercury emissions

B&W Chalk Point, Dickerson and Morgantown Wet Flue Gas Desulfurization Systems
GenOn’s Chalk Point, Dickerson and Morgantown Plants – Texas, USA

Engineering and procurement of wet flue gas desulfurization systems for seven units at three plants

B&W Hatfield’s Ferry Station Units 1, 2 and 3 Project
Hatfield Ferry Station – Pennsylvania, USA

Design and erection of wet FGD systems, with module fabrication to bypass transportation constraints

B&W Comanche Station Units 1, 2 and 3 Project
Comanche Station – Colorado, USA 

Dry FGD systems installed on three units feature unique flue gas dispersion system

Monroe Units 1, 2, 3 and 4

Detroit Edison Monroe Station – Michigan, USA

Wet flue gas desulfurization (FGD) systems installed for SO2 removal on four 825 MW PRB-firing units

B&W Fort Martin Units 1 and 2 Project

FirstEnergy’s Fort Martin Station – West Virginia, USA

Two delivered and constructed wet FGD systems remove 98% of entering SO2

Roxboro Station Units 1 - 4 Project

Roxboro Station – North Carolina, USA

Four wet FGD systems, ESP, SCR and wastewater treatment system help plant achieve environmental goals

Mitchell Station Units 1 and 2

Mitchell Station – West Virginia, USA

EPC of wet FGD systems, ESP, SCR and trona injection system for two 800 MW units

Wet Flue Gas Desulfurization Systems Units 1, 2 and 3

Midwestern U.S. Utility Units 1, 2 and 3

Three wet FGD systems meet all engineering, fabrication and construction schedule milestones

Wet Flue Gas Desulfurization System 2 x 550 MW

Midwestern Utility – USA Wet FGD Systems

Three wet FGD systems meet all engineering, fabrication and construction schedule milestones

Asheville Station Units 1 and 2

Progress Energy Asheville Station – North Carolina, USA

Award-winning project to supply two wet FGD systems for PC-firing units

Biomass

        

B&W Waste Wood-Fired Power Plant 40 MWe Project

Margam – Port Talbort, South Wales

Supply, operations and maintenance of new biomass plant capable of processing waste wood, including contaminated wood and fuel containing metals

B&W Templeborough Waste Wood-Fired Plant Project

Templeborough – Rotherham, England

Supply, operations and maintenance of biomass plant capable of processing waste wood, including contaminated wood and fuel containing metals

B&W Teesside Waste Wood-Fired Plant Project

Teesside – Port Clarence, England

Following Margam, biomass plant capable of processing waste wood designed to generate 40 MW of green electricity, enough to supply 78,000 homes

Bulleh Shah Packaging – Pakistan Project

Bulleh Shah Packaging – Pakistan

Supplied, constructed and commissioned boiler and vibrating grate for biomass plant burns local wheat straw, cotton stalks, corn, rice and river grass

Landskrona Kraft AB / Landskrona, Sweden Project

Landskrona – Sweden

Multi-fuel combined heat and power plant for the combustion of RDF from plastic, wood and cardboard production 

AffaldPlus-Project

AffaldPlus - Næstved, Denmark

Combustion system for waste treatment facility used by 14 municipalities in South Zealand delivered three weeks ahead of schedule

Assens Fjernvarme Amba

Assens Fjernvarme Amba – Assens, Denmark

Biomass-fired combined heat and power plant delivered in 15 months

Wood-fired Combined Heat and Power Plant

Junckers Industrier - Køge, Denmark

Natural circulation boiler fires waste wood, oil and biogas for Denmark’s largest wood manufacturer

Snowflake White Mountain Power – Arizona, USA

Decommissioned boiler converted to biomass-burning BFB to meet renewable goals and tight schedule

B&W’s Open-Bottom Bubbling Fluidized-Bed Technology

Mill – Oregon, USA

Open-bottom BFB technology designed for biomass firing improves capacity and emissions control

From Black Liquor to Sludge: Converting a Recovery Boiler to a Bubbling Fluid Bed

Paper Mill – USA

Conversion of recovery boiler to BFB an economic and environmental solution to extend plant’s asset life

Water-tube Package / Industrial Boilers

     

IRPC Plant

IRPC Petrochemical Complex, Rayong, Thailand

CFB Boiler Upgrades Restore Capacity, Improve Reliability, and Reduce Emissions

Heros Industrial Boilers for Canadian Oil Sands Project

Canadian Oil Sands – Alberta, Canada

Eight modular industrial boilers prove to be high-efficiency, high-reliability, low-emissions steam generation solution

B&W Integrated Refinery & Petrochemical Complex (IRPC) Project

IRPC Clean Power Company – Rayong, Thailand

Three-drum industrial boiler provides refinery’s CHP plant with reliable, efficient power

B&W AG Processing CFB Boiler Project

AG Processing – Nebraska, USA

IR-CFB boiler supplies steam for soy bean processing while reducing emissions

B&W Alunorte CFB Steam Generator Project

Alumina do Norte (Alunorte) – Para, Brazil

IR-CFB helps generate steam for refinery that produces and distributes alumina

From Black Liquor to Sludge: Converting a Recovery Boiler to a Bubbling Fluid Bed

Paper Mill – USA

Conversion of recovery boiler to BFB an economic and environmental solution to extend plant’s asset life

B&W’s Open-Bottom Bubbling Fluidized-Bed Technology

Mill – Oregon, USA

Open-bottom BFB technology designed for biomass firing improves capacity and emissions control

Cooling Systems

      

B&W SPIG Wet Cooling Systems

Wet Cooling System Projects 

B&W SPIG can supply both mechanical and natural draft wet cooling tower systems

Air-Cooled Condenser Projects

Air-Cooled Condenser Projects

B&W SPIG offers design, engineering, manufacture and installation of ACC systems

Air Fin Coolers

Air Fin Cooler Projects

B&W SPIG provides cost-effective Air Fin Cooler designs to meet the required thermal performances

SPIG Hybrid Cooling Systems

Wet/Dry (Hybrid) Cooling Projects

B&W SPIG provides environmentally friendly wet/dry (hybrid) cooling towers

Boiler Cleaning

      

Titanium Intelligent Sootblowing Case Study
Longview Power – Maidsville, West Virginia

Titanium™ intelligent sootblowing improves performance at 700 MW plant

Sootblower feed tubes – North American Pulp Mill

Sootblower feed tubes – North American Pulp Mill

Diamonized® feed tubes lower costs and maintenance on mill’s sootblowers

B&W Weston Unit 4 Project
Weston Station – Wisconsin, USA

Design and construction of pulverized coal-fired supercritical boiler with spiral furnace tube technology for flexible and reliable operation

B&W Tanjung Jati B Units 1 and 2 Project

Tanjung Jati B – Indonesia

Consortium supplies complete boiler island for two coal-fired units, from ship unloaders to the stack

B&W Hawthorn Unit 5 Project

Hawthorn Station – Missouri, USA

Design, supply, erection and commissioning of a complete replacement boiler on an accelerated 22-month schedule