The following brochures can be downloaded in portable document format (PDF) or can be ordered for delivery to you via mail.

E#101-3147

Boiler Retrofits: Setting the Standard for Quality

B&W provides innovative solutions to problems facing electric power producers in extending useful life, reliability and availability of older power plants. The brochure includes information on circulation upgrades, pulverizer improvements and pressure part modifications. The brochure also covers NOx reduction capabilities to meet emission requirements through combustion and post combustion upgrades. (1581K)

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E#101-3184

Control System Integration

Integrated control systems offer optimized plant operation. A total system approach can minimize operating costs, reduce outage time and improve plant efficiency. B&W combines our expertise in boiler engineering and operation with our ability to design and upgrade your plant's control system. We're familiar with all aspects of controls, including burner management systems, fuel and air combustion control, environmental systems, performance monitoring and instrumentation. B&W's experienced team ensures that performance and reliability are built into control-system design.(2230K)

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E#101-3201

Startup and Commissioning Services

B&W provides startup and commissioning services for steam generating systems and environmental equipment, both for new equipment installations and retrofit projects. We emphasize the importance of planning for these activities early in a project's lifecycle. Additionally, B&W has a staff of professionals dedicated solely for the startup and commissioning function.

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E#101-3172

Field Engineering Services

B&W Field Engineering Services prides itself in providing the best boiler services available in the industry. B&W's full-scope field engineering services include a wide range of capabilities, all designed to ensure the safe, reliable and efficient operation of our customer's steam generation equipment. Our staff of more than 120 service engineers, service specialists and resident service engineers provide technical assistance whenever the need arises. Operational improvements, equipment upgrades, engineered projects, emissions management and commissioning support are just some of the specialized services offered by B&W's field engineers. (1600K)

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E#101-3163

Condition Assessment Services

This brochure highlights the various boiler condition assessment services that B&W provides. Explained are tests for high and low temperature headers (such as Hone & Glow), piping, tubing (NOTIS, MANTIS, FHyNES and FST-GAGE), and other engineering and testing services which are supported by a worldwide network of field service engineers. Emphasized is the importance of implementing an on-going condition assessment program to alert boiler operators of potential problems before a catastrophic failure results in costly downtime.(871K)

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E#101-3153

Boiler Tube Analysis

Boiler tube failures continue to be the leading cause of forced outages in fossil-fired boilers. This brochure highlights the importance of identifying and correcting the root cause to eliminate future outages caused by tube failure. Shown and explained are fifteen failure mechanisms with actual photos to help the boiler operator identify problem areas. Also covered is our line of tube inspection services to aid in boiler tube evaluation. (610K. This brochure is available for download only and is not available in hard copy form.)

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PS-396

Flame Doctor® Burner Diagnostic System

The Flame Doctor® burner diagnostic system provides real time analysis for each burner, identifies poorly performing burners, and provides a root cause diagnosis to help guide adjustments. Sponsored by EPRI and developed jointly by B&W and Oak Ridge National Laboratory, a decade of research and development has allowed Flame Doctor to evolve as the premier tool for assessing individual burner performance. Benefits include improved boiler efficiency, better distribution of combustion air, and improved control of CO and NOx emissions.

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PS-388 (for utility boilers) and PS-399 (for recovery boilers)

PowercleanTM Sootblowing Optimization

B&W's PowercleanTM system enables intelligent boiler sootblowing. The Powerclean system provides critical performance information and surface cleanliness factors for improved sootblowing control. The resulting benefits include savings in steam usage, reduced wear and erosion of heating surfaces, reduced sootblower maintenance, and improved superheat and reheat temperature control.

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PS-368

FST-GAGE® Boiler Tube Assessment

B&W's FST-GAGE® system represents a major improvement in nondestructive examination technology. The system allows technicians to scan thousands of feet of boiler tubing in a single shift, and provide critical information about tube thickness.

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PS-272

Condition Assessment Services Plant Component Chart

This chart lists B&W's unique or patented testing services as well as more standard testing procedures, then indicates what boiler components are best suited for each test. This easy-to-read chart is a good ready-reference to all of B&W's condition assessment services.

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PS-408

B&W Roll Wheel® Pulverizer Modifications

B&W is continuously developing new technologies to improve the reliability and overall performance, and to reduce operating and maintenance costs of its B&W Roll Wheel® pulverizer. These design innovations and improvements have proven effective in applications worldwide.

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PS-410

E and EL Pulverizer Modifications

B&W is continuously developing new technologies to improve the reliability and overall performance, and to reduce operating and maintenance costs of its E and EL ball-and-race type pulverizers. These design innovations and improvements have proven effective in applications worldwide.

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PS-370

B&W Roll Wheel® Gear Drive Remanufacturing

To maintain peak pulverizer operating conditions, systematic maintenance procedures are critical. Gear drives, in particular, require and benefit from a comprehensive remanufacturing program. B&W provides a wide range of replacement parts, equipment upgrading and remanufacturing services to maintain high availability and optimize service life of this important pulverizer component.

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PS-344

Roll Wheel Assembly Rebuild Programs

A comprehensive rebuild program is key to maintaining availability and maximizing the service life of pulverizer roll wheel assemblies. As an original equipment manufacturer, B&W offers a complete line of replacement parts and rebuild services to support the operation of your pulverizer. Our evaluation and rebuild process ensures maximum reliability and value.

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E#101-3136

DSVS® Rotating Classifier

B&W offers our DSVS® rotating classifier for vertical spindle, air swept pulverizers. It features improved particle separation capability for optimized pulverizer efficiency and operational flexibility. The DSVS classifier provides flexibility in coal choice and excellent fineness control. The improved fineness control reduces unburned carbon loss, which is especially beneficial in low NOx burner retrofits. It can be provided on new units as well as retrofit onto existing B&W (E/EL and B&W Roll Wheel™) and non-B&W pulverizers.(2231K)

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E#101-3189

MillCare® Pulverizer Maintenance Services

Coal pulverizer performance and reliability are essential to maintaining availability in an aging power plant environment. This brochure describes the features and benefits of Babcock & Wilcox Construction Co., Inc.'s (BWCC) MillCare®: pulverizer maintenance services program. With this program, BWCC will manage your complete pulverizer needs. The program combines the full range of B&W pulverizer products and services into one complete, comprehensive package. The MillCare program can be customized to meet specific needs including regular maintenance, inspections, inventory management, replacement parts, installation, upgrades and rebuilds. The company's Assured Stock Program®, regional service centers, and field engineering services provide additional support under the MillCare program. (773K)

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E#101-3132

Products and Upgrades for Fuel Switching

A systematic approach to boiler upgrades can help achieve NOx compliance while meeting an SO2 reduction strategy. B&W has the products, services and engineering capability in utility applications to evaluate boiler performance and efficiency when switching fuels. We can evaluate how fuel switching will affect boiler performance and help maximize its efficiency. (581K)

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E#101-3131

Engineering, Procurement & Construction (EPC)

Engineering, procurement, construction and financial expertise provide the foundation to design, build and operate power plants worldwide. As an owner and operator of many projects, B&W is very familiar with all the criteria necessary for the successful execution of EPC energy facility projects. (1430K)

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E#101-3160

Technical Training Services

B&W provides training products and services for engineers, operations and maintenance personnel at electric utilities, chemical/petrochemical, steel, pulp and paper, refineries, government and other process industries. Covered in this brochure are B&W's complete training capabilities and options to conduct training through one of three delivery methods: at our fully-equipped training center, at a customer's facility, or in our mobile maintenance trailers. (567K)

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